5-15% OEE Improvement
Better Overall Equipment Effectiveness through real-time monitoring and performance visibility
Smart Factory Outcomes
Operational improvements through connected manufacturing
20-40% Less Downtime
Reduction in unplanned stoppages through predictive maintenance and early warning alerts
10-20% Higher Throughput
Increased output without capital investment through bottleneck identification and optimization
25-50% Less Scrap
Reduction in scrap and rework through real-time SPC and closed-loop quality feedback
Faster Response
Minutes instead of hours for production decisions with real-time dashboards and alerts
5-15% Energy Savings
Reduction in energy consumption through monitoring and demand-based scheduling
Outcomes depend on baseline automation maturity and implementation scope.
What is a Smart Factory?
A digitally connected manufacturing environment where machines, systems, and people operate with shared, real-time intelligence
Real-Time Visibility
Across production and assets
Closed-Loop Feedback
Planning to execution
Faster Decisions
Data-driven operations
Operational Resilience
Continuous optimization
Industrial Automation Services
Automation integration focused on reliability, safety, and enterprise connectivity
PLC Integration
Programming and integration of programmable logic controllers for seamless machine communication and control.
SCADA Systems
Supervisory control and data acquisition implementation for real-time monitoring and control of industrial processes.
HMI Design
Human-machine interface design and deployment for intuitive operator interaction with production systems.
Our Smart Factory Implementation Approach
Practical, phased implementation focused on outcomes
Assessment and Roadmap
We assess automation maturity, data availability, integration gaps, and KPIs. We define a phased roadmap aligned with business outcomes.
Connectivity and Data Foundation
We integrate machines, PLCs, SCADA systems, and sensors. Our OT-IT integration creates a secure, scalable data foundation.
MES Integration
We implement MES that connects shop-floor operations with ERP planning enabling work order execution and real-time WIP visibility.
Real-Time Visibility
Operational dashboards, OEE monitoring, downtime tracking, and quality analytics. Teams act on live data not delayed reports.
Analytics and AI
Predictive maintenance, process optimization, anomaly detection applying AI where it delivers operational value.
Closed-Loop Execution
Feedback loops where execution data informs planning, quality triggers workflows, and maintenance becomes proactive.
Industry 4.0 Implementation
DSIL enables Industry 4.0 through practical implementation not PowerPoint presentations:
- IIoT and machine connectivity
- Real-time production visibility and OEE
- Digital twin foundations
- Closed-loop ERP-MES-automation integration
- AI-driven optimization and predictive intelligence
Industry 4.0 at DSIL is operationalized through systems integration and disciplined execution.
Why Choose DSIL for Smart Factory Implementation
OT plus IT Expertise
We understand both sides: PLC programming and SCADA on the OT side, ERP and analytics on the IT side.
Pragmatic Approach
We focus on implementations that deliver value, not Industry 4.0 hype. We start with clear use cases.
Integration-First
Smart factory systems are only valuable when connected. We design for integration from day one.
Industrial Domain Knowledge
We have implemented MES and automation systems across discrete, process, and batch manufacturing.